Polydimethylsiloxane (silicone fluid)
Polydimethylsiloxane is the most versatile surface additive in coatings and also the most notorious contaminant: the same low surface tension that kills foam can create craters and fisheyes.
PDMS is a silicone polymer with a backbone of alternating silicon and oxygen atoms carrying methyl groups, [–Si(CH₃)₂O–]ₙ. It is supplied as clear fluids with viscosities from water-thin to extremely viscous, and as emulsions and modified forms.
PDMS fluids have very low toxicity and are generally not classified as hazardous. The main risk in a coatings shop is contamination: silicone from lubricants, release agents, hand creams or polishes on substrates or equipment causes fisheyes. Keep silicone products separate from coating areas and follow the SDS.
Usually from low-surface-tension contamination, very often silicone from lubricants, polishes or release agents, which the wet coating pulls away from. Clean the surface thoroughly and find the source.
Plain PDMS is highly incompatible, which suits defoaming and slip. Polyether-modified siloxanes are more compatible and are used for wetting, flow and leveling with less risk of craters.
It can be difficult, because silicone at the surface can reduce intercoat adhesion. Check the manufacturer’s recoat instructions and test adhesion.