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Compound profile · Additives & Catalysts

PDMS

Polydimethylsiloxane (silicone fluid)

Polydimethylsiloxane is the most versatile surface additive in coatings and also the most notorious contaminant: the same low surface tension that kills foam can create craters and fisheyes.

CAS63148-62-9
Formula[–Si(CH₃)₂O–]ₙ
RoleDefoamer / slip

What it is

PDMS is a silicone polymer with a backbone of alternating silicon and oxygen atoms carrying methyl groups, [–Si(CH₃)₂O–]ₙ. It is supplied as clear fluids with viscosities from water-thin to extremely viscous, and as emulsions and modified forms.

Role in coatings

  • Defoamer: incompatible silicone droplets spread at bubble surfaces and rupture foam.
  • Slip and mar resistance: silicone at the surface lowers friction and helps resist scratching and blocking.
  • Flow and leveling: usually through polyether-modified siloxanes, which are more compatible than plain PDMS.
  • Release and easy-clean: in release coatings and some anti-graffiti systems.

Chemistry & key properties

  • Low surface tension: about 20–21 mN/m, lower than almost every binder, so it spreads over surfaces.
  • Compatibility window: too compatible and it does nothing; too incompatible and it causes craters, fisheyes and recoat adhesion problems.
  • Dosage: active amounts are tiny, typically hundredths to tenths of a percent.
  • Stability: excellent thermal and chemical stability.

Handling & storage

PDMS fluids have very low toxicity and are generally not classified as hazardous. The main risk in a coatings shop is contamination: silicone from lubricants, release agents, hand creams or polishes on substrates or equipment causes fisheyes. Keep silicone products separate from coating areas and follow the SDS.

Safety noteSummary information only. Always read the supplier’s Safety Data Sheet for the specific grade you use and follow local regulations.
FAQ

Common questions

Why do I get fisheyes in my coating?

Usually from low-surface-tension contamination, very often silicone from lubricants, polishes or release agents, which the wet coating pulls away from. Clean the surface thoroughly and find the source.

What is the difference between PDMS and polyether-modified siloxanes?

Plain PDMS is highly incompatible, which suits defoaming and slip. Polyether-modified siloxanes are more compatible and are used for wetting, flow and leveling with less risk of craters.

Can I recoat over a silicone-containing coating?

It can be difficult, because silicone at the surface can reduce intercoat adhesion. Check the manufacturer’s recoat instructions and test adhesion.

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