Chem Lab Worx
Family 02 · Hydroxyl-functional resins

Polyols

Polyols are the hydroxyl-bearing partners that react with isocyanates to form polyurethane. Their backbone, chain length and functionality decide whether a film ends up soft and stretchy or hard and chemical-resistant.

Functional group–OH
Found inPolyurethane · Prepolymers
Key specOH number
Overview

The backbone of every polyurethane

A polyol is any molecule with two or more hydroxyl (–OH) groups. In a two-component polyurethane the polyol forms the B-side, or is pre-reacted into an A-side prepolymer, and each –OH reacts with one isocyanate group to form a urethane link.

The backbone sets the character. Polyether polyols such as PPG and PTMEG are flexible and hydrolysis-resistant. Polyester polyols are tougher and more solvent-resistant but can break down in hot, wet service. Acrylic polyols bring outstanding weathering for topcoats, and natural oils like castor oil add moisture tolerance.

Molecular weight and functionality set the network. Long diols create soft, elastic segments; short diols like 1,4-butanediol and triols build hard segments and crosslinks. Most real formulations blend several polyols to hit a target hardness, elongation and pot life.

Key compounds

Polyols and chain extenders

Soft segments, crosslinkers and hard-segment builders used in polyurethane coatings.

PPG 2000PolyetherDiol

Polypropylene glycol (polyether diol)

CAS
Formula
H[OCH(CH₃)CH₂]ₙOH
OH no.
~56

Used forFlexible polyurethane coatings, prepolymers and sealants.

Hydrolysis-resistant and economical: the default soft segment for many urethanes.

Full profile
Polyether triolPolyetherCrosslinker

Glycerol propoxylate (polyether triol)

CAS
Type
Propoxylated glycerol
Functionality
3

Used forAdds crosslink density to polyurethane coatings, elastomers and foams.

Triols build network density; diols build flexibility. Formulators blend the two.

Full profile
PTMEGPolyetherDiol

Polytetramethylene ether glycol

CAS
Formula
HO[(CH₂)₄O]ₙH
OH no.
~56 (2000 MW)

Used forHigh-performance elastomers and abrasion-resistant prepolymers.

Tougher and more hydrolysis-resistant than PPG, at a higher price.

Full profile
Polyester polyolPolyester

Adipate polyester polyol

CAS
Varies
Built from
Diacid + diol
Strength
Solvent resistance

Used forIndustrial polyurethane coatings, adhesives and oil-resistant elastomers.

Tough and chemical-resistant, but more prone to hydrolysis than polyethers.

Full profile
Acrylic polyolAcrylicTopcoat

Hydroxy-functional acrylic resin

CAS
Varies
Built from
Acrylics + HEMA
Strength
Weathering

Used forAutomotive refinish clears and 2K aliphatic polyurethane topcoats.

Paired with HDI trimer, it forms the classic high-gloss, UV-stable 2K urethane.

Full profile
Castor oilBio-basedf ≈ 2.7

Castor oil (ricinoleic acid triglyceride)

CAS
Type
Natural triglyceride
OH no.
~160–168

Used forMoisture-tolerant polyurethane coatings, potting compounds and flexibilizers.

Naturally hydroxyl-functional: one of the few polyols that comes straight from a plant.

Full profile
1,4-BDOChain extender

1,4-Butanediol

CAS
Formula
C₄H₁₀O₂
OH no.
1,245

Used forHard-segment chain extender in polyurethane elastomers and prepolymers.

Short diols build the hard, ordered segments that give urethanes their strength.

Full profile
Chemistry

From hydroxyl to urethane

The hydroxyl oxygen attacks the carbon of an isocyanate group and its hydrogen shifts to nitrogen, creating a urethane (carbamate) linkage. Alcohols are much slower than amines, so polyurethane formulas lean on catalysts such as bismuth or tin carboxylates and tertiary amines to set gel time.

Two numbers make the math work. The OH number (mg KOH per gram) tells you how many hydroxyls a polyol carries; dividing 56,100 by it gives the equivalent weight. Matching polyol equivalents to isocyanate equivalents, usually at an index of about 100–110, sets the mix ratio.

Because water also reacts with isocyanate, polyols must be kept dry. Many B-sides include molecular sieve or other moisture scavengers to prevent CO₂ bubbles.

Isocyanate + polyol
A-sideR–N=C=OIsocyanate or prepolymer
+
B-sideR′–OHPolyol hydroxyl group
Catalyzed, minutes to hours
R–NH–CO–O–R′Urethane linkage

Equivalent weight = 56,100 ÷ OH number

Compare

Polyol backbones compared

Generalized ratings (5 = best). Each backbone trades off flexibility, durability and cost.

BackboneFlexibilityHydrolysis resistanceSolvent resistanceWeatheringBest for
Polyether (PPG)Flexible coatings, sealants, prepolymers
Polyether (PTMEG)Abrasion-resistant elastomers
PolyesterIndustrial finishes, adhesives
Acrylic polyolUV-stable 2K topcoats
Castor oilMoisture-tolerant coatings, potting

Handling polyols safely

Most polyols are low-hazard liquids, but they are rarely used alone. The real risks come from the isocyanates and catalysts they are mixed with, and from moisture.

  • Keep containers sealed: polyols absorb moisture that later foams the coating
  • Treat any mixed A+B material with full isocyanate precautions
  • Wear gloves and eye protection; some catalysts and extenders are irritants
  • Warm viscous polyols gently and evenly, never with an open flame
  • Clean spills promptly, since polyols make floors extremely slippery
  • Check the SDS: modified or bio-based grades can carry different hazards

Always follow the product’s Safety Data Sheet, your employer’s safety program and local regulations. This page is general reference information, not a substitute for them.

FAQ

Common questions

What is OH number and why does it matter?

OH number is the milligrams of KOH equivalent to the hydroxyl content of one gram of polyol. It tells you how much isocyanate the polyol will consume; equivalent weight = 56,100 ÷ OH number, which you need to calculate the mix ratio.

Polyether or polyester polyol: which is better?

Neither in general. Polyethers resist hydrolysis and stay flexible in the cold; polyesters offer better solvent, oil and abrasion resistance but can degrade in hot, humid service. Many coatings blend both.

Why do some polyurethane coatings foam or bubble?

Water in the polyol, pigments or substrate reacts with isocyanate to release CO₂. Keeping raw materials dry and adding moisture scavengers such as molecular sieve prevents it.

What is a chain extender?

A short diol such as 1,4-butanediol, or a short diamine, that reacts with isocyanate to build hard, ordered segments, raising hardness, strength and heat resistance.

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