Chem Lab Worx
Family 07 · Color, hiding & build

Pigments & Fillers

Pigments and fillers are the solid particles that give coatings color, opacity, corrosion protection, texture and body. They often make up a large share of a paint’s weight and much of its performance.

RoleColor · hiding · protection
Key conceptPVC / CPVC
Found inAlmost every coating
Overview

The particles that do the visible work

Pigments are insoluble particles chosen for an optical or protective effect. Prime pigments such as titanium dioxide scatter light to hide what is underneath; colored pigments absorb parts of the spectrum; anti-corrosive pigments such as zinc phosphate or metallic zinc protect steel chemically or sacrificially.

Fillers, also called extenders, are lower-cost minerals such as barium sulfate, talc and calcium carbonate. They add film build, control gloss and sanding, reduce cost and, in the case of platy talc or mica, form overlapping barriers that slow moisture.

The balance between solids and binder is described by pigment volume concentration (PVC). Near the critical PVC, binder can no longer fill the spaces between particles: films become porous, flat and weaker. Protective coatings are usually formulated well below CPVC.

Key compounds

Pigments, fillers and aggregates

From the TiO₂ in a white topcoat to the aluminum oxide grit in an anti-slip floor.

TiO₂White pigment

Titanium dioxide (rutile)

CAS
Formula
TiO₂
Refr. index
~2.7

Used forHiding power and whiteness in nearly every opaque coating.

Rutile grades are surface-treated to resist UV chalking. The single most important pigment in coatings.

Full profile
Fe₂O₃InorganicLightfast

Red iron oxide

CAS
Formula
Fe₂O₃
Colour Index
PR 101

Used forRed-oxide primers, barn and floor colors, tints.

Inexpensive, lightfast and chemically inert.

Full profile
FeO(OH)Inorganic

Yellow iron oxide

CAS
Formula
FeO(OH)
Colour Index
PY 42

Used forTans, earth tones and economical yellows.

Dehydrates toward red when overheated, so avoid it in high-bake systems.

Full profile
Carbon blackBlack pigmentUV screen

Carbon black

CAS
Formula
C
Colour Index
PBk 7

Used forJet blacks, grays and UV protection in black liners and coatings.

Tints strongly at tiny doses and absorbs UV, shielding aromatic binders.

Full profile
Phthalo blueOrganicLightfast

Copper phthalocyanine blue

CAS
Formula
C₃₂H₁₆CuN₈
Colour Index
PB 15

Used forSafety blues, greens (with yellows) and tints.

An extremely strong, lightfast organic pigment.

Full profile
Zn₃(PO₄)₂Inhibitive pigment

Zinc phosphate

CAS
Formula
Zn₃(PO₄)₂
Function
Anti-corrosive

Used forCorrosion-inhibiting primers for steel.

A lower-toxicity replacement for lead and chromate inhibitive pigments.

Full profile
Zn dustMetallic

Zinc dust (metallic zinc)

CAS
Formula
Zn
Function
Sacrificial

Used forZinc-rich epoxy and inorganic zinc silicate primers.

Corrodes sacrificially to protect steel. Needs high loading and a blast-cleaned surface.

Full profile
BaSO₄FillerInert

Barium sulfate (barytes / blanc fixe)

CAS
Formula
BaSO₄
Density
~4.5 g/cm³

Used forFilm build, chemical resistance and sanding in primers and floors.

A very inert, low-oil-absorption filler.

Full profile
TalcFillerBarrier

Talc (hydrated magnesium silicate)

CAS
Formula
Mg₃Si₄O₁₀(OH)₂
Shape
Platy

Used forBarrier, sanding and sag resistance in primers and fillers.

Platy particles overlap like shingles, slowing moisture penetration.

Full profile
Fumed silicaRheologyAmorphous

Fumed (pyrogenic) silica

CAS
Formula
SiO₂
Function
Thixotrope

Used forSag control on vertical surfaces, anti-settling and matting.

Builds viscosity at rest that thins under shear, key for vertical polyurea and epoxy work.

Full profile
Al₂O₃Aggregate

Aluminum oxide (anti-slip aggregate)

CAS
Formula
Al₂O₃
Mohs
9

Used forBroadcast anti-slip texture in floor, deck and ramp coatings.

Hard and sharp, so it outlasts silica sand for traction.

Full profile
CaCO₃FillerLow cost

Calcium carbonate

CAS
Formula
CaCO₃
Role
Extender

Used forLow-cost extender in architectural paints, sealants and roof coatings.

Dissolves in acid, so keep it out of chemical-resistant linings.

Full profile
Chemistry

How solids shape a film

Hiding power comes from light scattering, which grows with the gap between the refractive index of the pigment and that of the binder. Rutile TiO₂, at about 2.7 against roughly 1.5 for most resins, scatters light better than any other white pigment, which is why it dominates.

Dispersion is where pigments succeed or fail. Particles arrive as clumps that must be wetted by resin, broken down by high-shear mixing and kept stable by dispersing agents. Poor dispersion means weak color, low gloss and settling.

For corrosion control, barrier pigments such as talc and mica lengthen the path for water, inhibitive pigments such as zinc phosphate passivate steel, and sacrificial zinc dust corrodes in place of the steel.

Refractive index vs. a typical binder
TiO₂ rutile2.7
TiO₂ anatase2.55
BaSO₄1.64
CaCO₃~1.6
Talc~1.57
Binder~1.5

The bigger the gap from the binder, the more light scatters and the better the pigment hides. Fillers sit close to the binder, so they add bulk, not opacity.

Compare

Pigment classes compared

What each class contributes, and what to watch for.

ClassExamplesMain jobWatch for
Prime whiteRutile TiO₂Opacity and whitenessCost; needs good dispersion
Inorganic colorIron oxides, carbon blackDurable, economical colorDuller shades
Organic colorPhthalo blue and greenBright, strong colorPrice; some fade outdoors
Anti-corrosiveZinc phosphate, zinc dustProtect steelSurface prep and loading
FillersBaSO₄, talc, CaCO₃Build, barrier, costToo much lowers performance
FunctionalFumed silica, Al₂O₃Sag control, slip resistanceViscosity, equipment wear

Handling powders safely

Most pigments and fillers are low-toxicity once bound in a cured film, but dry powders create dust, and some minerals and metals carry specific hazards.

  • Control dust: add powders slowly, use local exhaust and keep bags closed
  • Wear a particulate respirator when dust can’t be controlled
  • Respirable crystalline silica is a serious lung hazard, so know your fillers
  • Fine metal powders such as zinc dust can be combustible: avoid dust clouds and sparks
  • Sanding cured coatings releases particles too; use dust extraction
  • Check the SDS for heavy metals in legacy or specialty pigments

Always follow the product’s Safety Data Sheet, your employer’s safety program and local regulations. This page is general reference information, not a substitute for them.

FAQ

Common questions

Why is titanium dioxide in almost every paint?

Rutile TiO₂ has a very high refractive index, about 2.7, so it scatters light more efficiently than any other white pigment. That gives excellent hiding at relatively low loadings.

What is the difference between a pigment and a filler?

Pigments are chosen for color, hiding or protection. Fillers (extenders) are lower-cost minerals that add volume, film build, barrier properties or sanding ease with little effect on color.

What is PVC in paint?

Pigment volume concentration is the volume of pigment and filler as a percentage of the total dry film. Above the critical PVC there is not enough binder to surround every particle, and the film becomes porous and weak.

How do zinc-rich primers protect steel?

Zinc is more reactive than iron, so when moisture reaches the steel the zinc corrodes first and protects it sacrificially. That requires high zinc loading and direct contact with blast-cleaned steel.

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